Advanced Tablet Press for Efficient Manufacturing Process

Manufacturing tablets from bulk is not a simple thing that can be done just with the help of hands. There is always a necessity for the pharma industry to process things in a most perfect way. This is now possible with the help of Tablet Press. Advanced processing machine can help industry to improve their efficiency to a great extent. Tablets from the scratch load will be made to uniform shape and size to make sure that they are coming perfect at the time when they are being packed. Another important demand for the industry is to make sure that they are of the proper size and weight to ensure that they are as per the recommended dosage for people. It is all possible now with the help of effective and efficient tablet press. World class press machine can process many tablets at the same time. The special feature of Tablet Press is that

• It is now very easy for industry to ensure quality and quantity in their tablets in all its batches

• As the parameter of weight is now bound directly to the shape of the tablets, there is no necessity to check weight of the tablets again

• Depending on the demand of packaging, the shape of tablet can be made to any desired shape as per the container in which they are about to be packed

Because of these benefits, Tablet Press with advanced capabilities is on high demand in the market. It is very efficient and effective to make use of the advanced models of Tablet Press for bulk processing of pharma industry.

Quality is one of the most important things in the pharma industry as the tablets that are manufactured by the industry are going to enter into the body of people directly. If the tablets that are being manufactured are not in the proper shape and it is containing lot of dust, it will not impress people who are using them. It will create a bad name for the reputation of the pharma industry that has manufactured the tablets. Accurate shape is not a matter of concern these days as there are many types of machinery now available to make sure that they are coming fine. The matter of concern is only about the way they are being processed. With the help of Tablet Deduster, it is now very easy for pharma industry to remove all the dust and waste particles that are coming out in the process of pressing. The way Tablet Deduster works is that they agitate the tablets on a hard surface and make sure that the tablets are shedding off their dust. Again it depends on the type of machineries which makes things in a perfect way.

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Capsule Filling Machine with High Efficiency and Accuracy

At the time when capsules are being manufactured, the shape and size of the capsules will be variable. It is a hard necessity for the industry to make sure that they are being shaped in a proper way so that it will be very easy for the process of packaging and transportation. As it is not possible to sell the tablets as it is in the raw form, pharma industry must make sure that they are providing it in a proper form. Polishing is one of the most important things that need to be done in a perfect way. If the capsules are not polished, it will not go good in the market. Also, there will be uneven surfaces in the capsules which make it very difficult for the industry people to package them in a perfect way. With the help of world class Capsule Polishing machine, it is now very easy for pharma people to cut their capsules in accurate dimensions and to polish them in such a way that it makes it very easy for them to polish and to things accurately. There are tons of possibilities now available with the help of Capsule Polishing Machine for the pharma industry to improve their processing efficiency to a great extent. There are many types of machines now available for processing different types of capsules and all in the bulk. Depending on the shape and the size, there are different types of machines now available.

Best packaging machines

If the size of the tablet is small and it is to be taken in only small quantities, it is very easy for the pharma industry to make a pile of strips and fill the tablets and capsules in them in an effective way. In case when the size of the capsule is somewhat big and the quantity that needs to be filled is high, it becomes a hard necessity for pharma industry to do it in some other way of packing them in the containers. This is not a simple task as different types of containers need to be filled with accurate number of capsules. If the capsules are filled less, it will impact the reputation of the pharmaceutical industry badly in the market. If the number of capsules is high, then it is not at all a profit for the pharma industry. To make sure that such things are not taking place, capsule filling machines with high accuracy is necessary. Advanced model of Capsule Filling Machine now uses various possibilities to fill the container with the accurate number of capsules and ensure that nothing will be problem in this process. Accuracy and efficiency of the process will be much higher than predecessors.

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Efficient Blister Packing Machine for Process Improvement

Medical industry is moving to a new position in the recent days. The demand for medicines has increased in the recent days due to a number of reasons. Because of this, there is a huge load in the end of pharmaceutical industries which is forcing people to make their process of manufacturing more efficient and to make sure that they can able to produce the required quantity of medicines within a short span of time. With the help of world quality Blister packing machines, it is now very easy for the industry to achieve new heights in their manufacturing process and to improve their efficiency to a great extent. The striking advantage of Blister Packing Machine is that

1. It will provide accurate packaging of the capsules without damaging the surface of the blister at any point of time.

2. Packing that has been made will remain as it is and there will not be any loose end in the packing borders

3. Wrapping can be done effectively on the surface of the blister and it will be well and good for commercial launch into the market

Handling blisters and packing them may seem to be a simple solution for some people as the things that are going to be processed will be solid and the shape will be predefined. The problem with the pharmaceutical industry is to make sure that they are doing things perfectly when they are working with the softgel. The difficulty that industry is facing is that they have to be very accurate with their shape and the quantity they are going to enclose inside the softgel. If there is any anonymity in the shape of the softgel, it will affect directly at the time of packing. Rather than the size being mismatch in the final shape, it will create some problems if the softgel capsule is being pressed and the softgel liquid flows out. It will result in serious flaws in the manufacturing process.

To make sure that such things are not taking place, accurate machineries are now available for this purpose. With the help of Softgel encapsulation machine, it is now very easy for the pharmaceutical industries to make sure that they can able to do perfectly with their process of packaging. Accurately calibrated machineries can do the magic within a short span of time. The efficiency of process will increase drastically along with efficiency and accuracy. The best feature about Softgel Encapsulation Machine is that it will process bulk volume of contents within a short span of time and that too accurately. Feeding the input and getting it packaged is not a matter of concern in the Softgel Encapsulation Machine. Also Softgel Encapsulation Machine is energy efficient too.

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Know more about the Blister Packing and Softgel encapsulation Machines

In this age of technological advancements, one can only expect world class packaging in the pharmaceutical sector. Without a good packaging, the medicine will lose its medicinal power. While some of the medicines are available in tablet and capsule format, there are also some, which are available in softgel form. Well, there are lots of complicated machines to take care of all these requirements. There is a machine called blister packing machine, with which the food, medicines, drugs and cosmetics are packed with the blister packing technology. There are different kinds of machines available for blister packing and softgel encapsulation, which makes life easier for the pharmaceutical companies.

Different kinds of blister packing machine:

One can choose from the Rotary thermoforming machine, flat forming and rotary sealing machines, or the flat forming and flat sealing machines. All these machines are particularly useful for all capsules, ampoules, injectable, vials, and other pharmaceutical formulations. These ensure that the quality of the medicines do not get affected in any way. Most of the machines make use of Computer aided designs, so that the efficiency is optimized and cost, quality and reliability is not compromised. Well, you can choose the right kind of blister packing machine, based upon your needs.

What is the use of Softgel encapsulation machine?

Softgel stands for soft Gelatine. The fully automatic encapsulation machine for softgel is used for making soft gelatin capsules. All the parts of the machines are made with chrome plating and stainless steel, so that the GMP requirements are met. Also, the process of making and filling the gelatin ribbon is done on the same machine.

The working of encapsulation machine

The process of gelatin encapsulation starts from the melting of gelatin, and then mixing the colour and the formula to it. With the help of the encapsulation machine, the solidification of melted gelatin is done. The medical solutions are then filled up and sealed. After that, the gelatin capsules are cut, and are formed into softer gelatine capsules. The capsules are then sent to the tumbler dryer with the help of a conveyor, where they are given a shape. Once the shape is given, the gelatin capsules are taken to the drying room, where they are completely dried. Once the drying process is over, the capsules are inspected, and the oily stains are taken off with the help of cleaning machine. Then, they go through a packing process.

These machines are really useful for filling the substances, which cannot be melted in water. So, wherever encapsulation has to be done for such substances, the companies prefer going for the softgel encapsulation machine. These are suitable for products, such as drugs, cosmetics, vitamins, herbs, adhesives and lubricants.

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The Extensive Use of Blister Packing

Even though blister packages are quite difficult to open, they are incredibly helpful in many ways. The pharmaceutical industry, for example, would be helpless without blister packing to hold and keep disinfected all kinds of pills or capsules. Well, you must be wondering what other advantages lie under the tough to open base of these clamshell packing?

Even at present, when environment friendly packing is at top of each brand’s list, plastic packing still rules the industry. It avails in all shapes & sizes and is employed in all kinds of industries, from healthcare, retail, and food to electronics. Blister packing machines are particularly admired for its capability to securely seal a product within a box, while at the same time also disclosing a large portion of it to the customers.

The technique employed in blister packaging is thermoforming, a manufacturing procedure where a plastic piece is heated to an adaptable forming temperature, formed to a precise shape in a pattern. The plastic piece is affixed to a sheet or cardboard demonstrating brand & product info. It mightn’t be the best-looking packaging method from a designer’s perspective.

Blister packaging is most frequently employed in the healthcare & pharmaceutical industries, sealing & keeping sterile capsules and other drugstore associated stuffs. Yet other items benefit from blister packing also. What about that doll your little kid is always asking for whenever you come to a toy shop, allowing him to grasp the object from the shelf without injuring it? Other stuffs comprise cosmetic & battery products that particularly require to remain clean throughout transportation to and from vendors.

For all their expediency blister packages are considerably inexpensive to make, a little less anyway than other synthetic packing methods. During production several packs can be made at the same time that can hold diverse stuffs without having to change too many variables. Visualize having to commence a whole new packing procedure for capsule that slightly varies in shape and size. It’d make the manufacturing procedure rather simple.

Blister packing machines, capsule filling machines are now increasing in demand due to the increasing use of blister packing in most of the products. Especially, Pharmaceutical industry is heavily reliant on high-quality blister packing machines in order to come with the best quality products for their users.

There are many retailers claiming to offer high quality blister packing machines. However, you should do your research before choosing anyone.

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DPP-140D Blister Packing Machine

 
DPP-140D Blister Packing Machine

• It is specially designed for small size productions that require a high flexibility.
• Its modular and compact concept optimizes the production in a small working area.
• Main advantages of this machine are the simple operation and the high efficiency.
• It allows forming thermoplastic and cold forming materials (Alu-Alu).
• Automation by PLC and operation through touch screen control panel.
• It has mechanical drives, which lend it high robustness and low maintenance.

DPP-140D is flexible and allows the adding of a great variety of accessories and optional extras:

• Cold forming
• Pre-cutting
• Extended feeding area
• Inspection and rejecting control systems.
• Print mark registration
• Automatic feeder

Specification:-
 

Blister Packing Machine	DPP-140D
Output	Max.100blisters/min
Speed	Alu/PVC,15- 50 cycles/minAlu/Alu,15-30cycles/min
Die-cutting range max.	140*120mm
Forming depth max.	12mm(Optional:up to 20)
Indexing max.	130mm
Forming foil	Thermoplastic, PVC, PVC-PVdC, PVC-Aclar, PET, etc.Cold forming (Alu-Alu).
Max.wide	150mm
Max.diameter	300mm
Max.thickness	300 microns
Lidding foil	Al, paper, etc.
Max.wide	150mm.
Max.diameter	250mm.
Power supply	380V/220V 50/60Hz
Power consumption	3.2Kw
Water consumption	50 Its/hour @ 15/18℃
Air consumption	150 Its/min. @ 6Kg
Dimensions	L=2300mm A=560mm H=1410mm
Net weight	650Kg

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